I admit it: I'm a total geek. I love electronics, programming, 3D printing, 3D art, and vintage Apple hardware. I'm always juggling half a dozen projects. I also enjoy documenting it all: my successes, my failures, my experiences... and everything geeky along the way.

Footlong Fender - Part VI | Kevin Rye.net - Main

Kevin Rye

Geek Extraordinaire. Yeh, I said it.

Footlong Fender - Part VI

The new neck has been sanded and polished and is ready for a new fretboard.

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I went with a darker wood the first time because it was all that I had on hand at the time. It looked good, but I wasn't happy with it. When I think Fender, I think maple fretboards.

I picked up a piece of maple and made a new one.

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I then applied the logo using some waterslide decals.

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I even put one on the back. I started this project on Feb 12, so the date seemed to be a fitting serial number.

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The silver paint on the tuning key posts finally dried so they were ready to finally be glued in place.

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I knew it would be near impossible to glue them to the headstock and keep them straight and aligned properly without some kind of fixture. I cut out a shape that would allow me to glue them perfectly in place. It worked great.

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Finally, I glued the washers and nuts on. That looks awesome.

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After about 10 coats of Tru-Oil and a little polish, I was happy with the finish on the body.

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There's just a few more little things to finish and I can move on to final assembly.

I wasn't happy with the first output jack that I made, so I designed a new one.

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A coat of primer…

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…and a few coats of silver. Much better.

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I made tiny little springs to go on the bridge and held them in place with pins.

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That's it. All the pieces are done! Time for final assembly.

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I attached the neck plate and screwed the neck on.

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It was then just a matter of gluing in the pickups and then attaching everything else with pins. Awesome.

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The last thing to do is put the strings on, and then I can glue on the neck nut and attach the back plate.

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That was not easy, but I think I pulled it off.

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The last thing to do is make the stand. I scaled down the model for the real guitar stand that I made a few years ago and printed the center. I cut the legs out of a wooden dowel.

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I laser cut the piece that the guitar sits on out of acrylic, put it in a vise, and heated it up with my hot air rework station. I then gave it a slight bend.

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I laser cut a piece for the top that holds the neck, and 3D printed the feet.

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Looking good.

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That works perfectly.

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I then secured the dowels to a piece of cardboard with some thumbtacks and took it outside for some painting.

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Two coats of black paint and a clear coat and I was good to go.

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Final assembly. Sweet.

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That's it! All done! Wow, this project took a log time to do, but if it's worth doing, it's worth overdoing. I spared no expensive nor detail in making sure that the Footlong Fender looked as real as possible. I think it came out amazing and I learned a lot of new things with this project.

Now, should I make a Fender half stack to go with it? Hummmmm…..

See this project from start to finish:
Footlong Fender - Part I
Footlong Fender - Part II
Footlong Fender - Part III
Footlong Fender - Part IV
Footlong Fender - Part V
Footlong Fender - Part VI