I admit it: I'm a total geek. I love electronics, programming, 3D printing, 3D art, and vintage Apple hardware. I'm always juggling half a dozen projects. I also enjoy documenting it all: my successes, my failures, my experiences... and everything geeky along the way.

3D-Printed Victoria 7 Project - Part I | Kevin Rye.net - Main

Kevin Rye

Geek Extraordinaire. Yeh, I said it.

3D-Printed Victoria 7 Project - Part I

As soon as I caught wind of Black 3.0 from Culture Hustle hitting Kickstarter, I had to have a bottle. They advertise it as the “blackest black paint in the world”. It absorbs 98-99% of visible light. The regular price is $30 a bottle, but if you pre-ordered it on the Kickstarter, you could get two bottles for £30.00 plus £6.00 in shipping. With the exchange rate, it turned out to be $48.10. That’s $24 bucks a bottle, and a total savings of $12 bucks.

black 3.0

This is some pretty expensive paint at $24 bucks for a 150 mL bottle, so I don’t want to waste it. I had a few months to think about what I could make that would look awesome painted in Black 3.0. A few months went by, the paint was finally delivered, and I still had nothing in mind. It really needs to be something cool.

As a proof of concept I jumped into Daz Studio and posed a Victoria 7 model.

Screen Shot 2019-08-01 at 12.09.07 PM

I imported the model into Meshmixer. I scaled the model to about 4 inches. I cut off the arms and legs, and added some supports under the chin.

Screen Shot 2019-08-01 at 2.59.37 PM

I then took it into MatterControl and printed it on my Robo3D.

Screen Shot 2019-08-01 at 2.59.10 PM

The print didn’t come out too bad, but the detail in the face completely fell apart. It would probably have come out much better if the model was printed a lot larger. This is just a proof of concept, and a chance to try out the paint, so I’m not too concerned about the quality of the print.

V8 black 3_002

Since the model is black, I thought that it would be difficult to determine the paint coverage so I decided to give it a coat of primer. That way I’d be able to see just how much paint I was applying.

V8 black 3_001

I took this picture without the flash just to show how black it is while it is still wet. It’s a little shiny, but pretty black.

V8 black 3_007

After it dried, I added a second coat.

Once it fully dried, I took this picture. Can you believe this picture was taken with the flash on? You can see the flash bounce off my monitor in the background. It is soooo black! It’s really hard to pick out details. When the model is held at arm’s length, it just looks like a silhouette.

V8 black 3_006

I was sort of complaining before that it cost me $24 bucks for a 150 mL bottle, but I gave this 4” model two coats of paint and you can’t even tell I used the bottle. It really goes a long way. I think these two bottles are going to last me a very long time.

Time to super-size the model! Same as before, I posed the model and then exported it.

Screen Shot 2019-08-02 at 12.15.46 PM

I then scaled the model up to 15 inches tall.

Screen Shot 2019-08-02 at 11.33.51 AM

I removed the eye lashes, since they are too delicate to print.

Screen Shot 2019-08-02 at 11.48.48 AM

I then made my cuts.

Screen Shot 2019-08-02 at 11.56.46 AM

I decided to print the head separately this time so that I could orient it differently on the bed. Printing it face-forward will require support material under the chin and nose. I don’t want any support material potentially damaging the face. I can always sand the top of the head smooth.

Screen Shot 2019-08-02 at 12.01.30 PM

The flipped the head upside down and added some support material to the ears and some to the bottom to increase the head’s contact with the build plate.

Screen Shot 2019-08-02 at 6.54.06 PM

Finally, I took the models into Netfabb to check for errors.

Screen Shot 2019-08-02 at 12.14.24 PM

Screen Shot 2019-08-02 at 7.18.42 PM

While the body was printing on the Creality CR-10S, I got to work on printing the head on my Robo3D. The head is probably going to take a good six hours to print so I thought I’d save myself some time.

It took an abnormally long time to slice the model. MatterControl even crashed and I had to start over. I didn’t think the model was any more complicated than any other model I’ve printed. I suspect that it might have something to do with the internal mouth geometry that I left in the model.

Eventually, I was able to slice the model. I started the print and let it run overnight. About an hour in, I took a look at the model. I was not happy with the results. The entire model was covered in little blobs. I knew it was a failure, but I let it continue. When I woke up in the morning, I was greeted by this…

V8 black 3_015

The model must have come off the bed at some point. I’ll have to increase the amount of support material at the base of the head in order to increase the amount of contact it has with the build plate.

In the meantime…the body had finished printing. It came out amazing. It took 29 hours to print, and that was after lowering the infill to 10%. I can only imagine how long it would have taken if I left it at 25%. Although I started this print with a fresh role of PLA, I was a bit worried that I’d run out. Luckily, lowering the infill really went a long way. I don't think I even used half a roll.

V8 black 3_007

Since the Creality CR-10S was freed up, I went ahead and re-printed the head. After looking at the failed print, I decided that even 10% infill was too much for such a small part. I lowered it to 5%. It still took eight hours to print, but the results were well worth it.

V8 black 3_008

I am really happy with the details. It was really hard pulling the support material off the head. It's going to need some sanding and Bondo to clean it up.

V8 black 3_010

This is going to look awesome when it is complete.

V8 black 3_009

Next up, glue, primer, and paint…

See this project from start to finish:
3D-Printed Victoria 7 Project - Part I
3D-Printed Victoria 7 Project - Part II
3D-Printed Victoria 7 Project - Part III